Non woven fabric slitting machine is a mechanical equipment that cuts wide non-woven fabric, paper, mica tape or film into multiple narrow strips of material. It is commonly used in papermaking machinery, wire and cable mica tape, and printing and packaging machinery.
The non-woven fabric slitting machine is mainly used for slitting non-woven fabrics, mica tapes, paper, insulation materials, and films, especially suitable for slitting narrow strips (non-woven fabrics, insulation materials, mica tapes, films, etc.).
Generate background
The world’s first non-woven fabric slitting machine was manufactured by Tidland Mises (MC01/400/830/1898), also known as a non-woven fabric slitting machine. A non-woven fabric slitting machine is a device that cuts edges and segments wide materials according to different needs during the production process.
The non-woven fabric slitting machine is mainly used to cut wide rolls into various narrow rolls suitable for production needs. This machine adds automatic edge control on the basis of the original electronic control system, achieving ideal results and improving machine performance, making the machine more stable during high-speed operation, with smooth winding, simple and convenient operation, safety and reliability, and strong durability.
Main purpose
This machine is mainly used for edge cutting or slitting of wide width rolls such as non-woven fabrics. It cuts rolls of non-woven substrate with an inner diameter of 75mm, an outer diameter of 600mm, and a length of 1600mm or less into several rolls of actual required size, with the narrowest edge strip that can be cut to 18mm.
1. Framework structure: Whether it is primary slitting or secondary or tertiary slitting, domestic slitting machine manufacturers should invest energy in researching the framework structure, and design more reasonable slitting machines from the perspective of slitting machine manufacturers. Research and design personalized slitting machines to make the slitting of different materials more detailed in structure. In the next round of international market competition, this will provide favorable weapons for film making enterprises and also find blue oceans for their own enterprises.
2. Automation control part: The automation level of domestically produced slitting machines is still at a middle to low level. Although the use of control components is very popular and the price is relatively low in China, the depth of use by domestic slitting machine manufacturers lags far behind the level of developed countries abroad, especially in the lack of organic integration between the control system and the structure of the slitting machine and the materials being cut.
At this level, the vast majority of domestic slitting machines are still stuck on rough lines and have not yet gained a deeper understanding of the tightness and rationality of the slitting machine control system. Domestic slitting machine manufacturers should start from the above directions and find a method that not only conforms to the slitting machine control principle, but also maximizes the use of the functions provided by the hardware.
3. Manufacturing aspect: This is a common problem faced by China’s manufacturing industry. In addition to reasonable design, any mechanical equipment also requires precision in manufacturing, which China’s manufacturing industry lacks in this regard.
In addition, manufacturing technology is also a weak link. In addition to some general machine tools, there are also specialized equipment for manufacturing slitting machines, such as dynamic balancing machines, water cutting machines, etc. Due to the high precision requirements of slitting machine manufacturing, some equipment needs to use CNC machine tools to process parts, especially the need to popularize the use of mechanical machining centers, so that the machining accuracy of the slitting machine equipment can be fundamentally guaranteed.
Main parameter
1. Effective cutting width: 18mm -1600mm
2. Maximum unwinding diameter: 600mm
3. Maximum winding diameter: 600mm
4. Maximum power: 5 KW
5. Mechanical speed: 60 m/min
6. Machine voltage: 380V (three-phase four wire system)
Matters needing attention
1. The machine power supply uses a three-phase four wire system (AC380V) and is safely grounded to ensure the safety of operators.
2. Before starting up, the host speed should be set to the lowest speed first.
3. When installing the blade, attention should be paid to safety to avoid scratching the blade.
4. Regular maintenance should be carried out on the areas where the machine needs to be refueled.
5. Can be used for high and low speed regulation and forward and reverse switching control.
6. Equipped with a double-sided sharpening system, using diamond grinding, the blade does not need to be disassembled. Just sharpen the knife, keep the blade sharp for a long time, and achieve the best cutting quality. And it comes with a vacuum cleaner to keep the fabric and track clean.
7. Adopting imported ball slide rails, parallel pushing cutting width, coupled with imported precision ball screws and slide rails, controlling cutting width and 0.1 millimeters to achieve high-precision cutting.
8. Adopting imported ball slide rails, parallel advance cutting is stable. The imported AC motor adjustment system is used for stepless adjustment and control of cutting speed translation, which is not easy to wear and tear, achieving high-quality cutting.
9. The operation interface uses an LCD Chinese display screen, which can directly input several cutting widths and quantity settings, and has manual and automatic conversion functions.
10. Adopting a fast feeding design, achieving one-step delivery.
11. The machine should be installed in a dry, ventilated, well lit, and easy to operate place.
Machine features
1. The machine is welded with thick steel plates to form a sturdy and angle balanced structure, ensuring smooth operation at high speeds;
2. The whole machine adopts chrome plated steel pipes, each of which has undergone dynamic balancing treatment;
3. The unwinding adopts a 3-inch inflatable unwinding reel, with a maximum unwinding diameter of up to 600mm;
4. The winding adopts a 3-inch inflatable reel and a magnetic powder tension controller, with simple slitting operation and a maximum winding diameter of up to 600mm; The roll should be neat and tidy;
5. The cutting blade can be an industrial surgical blade or a flat blade (art blade) with adjustable cutting tools between 18mm-1600mm;
6. The spindle and circular cutter use a continuously variable transmission system, which can be used for high and low speed regulation and forward and reverse switching control; Electronic speed control system, convenient and simple;
7. Configure a double-sided diamond grinding and sharpening system; Sharpen the knife without disassembling, keeping the blade sharp for a long time; Achieve optimal cutting quality; And equipped with a vacuum cleaner to keep the fabric and track clean;
8. Adopting imported precision ball screws and sliding rails, parallel cutting width is advanced, and the imported AC motor adjustment system infinitely adjusts and controls the cutting speed, thereby achieving high-precision cutting with an accuracy controlled within 0.1 millimeters;
9. Equipped with a high-precision correction device system to further ensure cutting accuracy;
11. Adopting a fast feeding design, loading and unloading can be completed in just one action, effectively reducing the amount of labor in production and thus improving production efficiency.
12. Automatic counting device, clear at a glance
Application area
The non-woven fabric slitting machine is mainly used to cut wide and wide rolls into various narrow rolls suitable for production needs. The slitting process includes two processes: unwinding and rewinding. The tension control of unwinding and rewinding materials is a key link in the slitting machine.
Non woven fabric slitting is an addition of automatic edge control on the basis of the original electronic control system, achieving ideal results, improving machine performance, and making the machine more stable and durable during high-speed operation.
Dongguan Liansheng Nonwoven Fabric Co., Ltd., a manufacturer of non-woven fabrics and non-woven fabrics, is worthy of your trust!
Post time: Aug-10-2024